Paint Baking Room with Internal Pneumatic Ramp for Vehicles
1.FEATURES
- Workspace: 9000x4500x2800mm
- Full downdraft airflow
- Drive through design, with entrance doors at both ends
- LED lamps, illumination over 1,400lux
- 2*11kw intake and exhaust units, 35,000m3/h air volume
- 315kw stainless steel heat exchanger, RIELLO gas burner RS5D
- Easy-to-operate control, inverter control
APPLICATION
With workspace of 9000x4500x2800mm, drive through wide opening entrance doors at both ends, premium illumination, and high performance air makeup unit, the paint spraying and drying booth suits almost all models of cars especially luxury cars which usually have bigger width. The 4500mm internal width and 900kg/wheel grids carrying capacity absolutely offer comfortable and reliable working space for painting luxury cars.
2.SPECIFICATIONS
| ITEMS |
SPECIFICATIONS |
| Model |
IT-SUPER-L9 Paint Spraying and Drying Booth |
| Design standard |
BS EN 13355: 2004+A1:2009
BS EN 60204: 2006+A1:2009 |
| Internal dimensions |
9000 X 4500 X 2800mm (L X W X H) |
| External dimensions |
9110 X 6260 X 3810mm (L X W X H) |
| Airflow |
Full Downdraft |
| Plenum (height) |
600mm |
| Extraction |
Through 350mm high raised basement |
| Extraction area |
40.5m2 |
| Grids carrying capacity |
900kg/wheel |
| Ramps |
Internal pneumatic ramp, 2 sets, at both ends |
| Entrance door |
3400x3050mm (WxH), 2 sets, drive through design |
| Service door |
800x2000mm(WxH), 2 sets |
| Walls |
50mm rock wool walls |
| Ceiling lights (LED) |
10 sets, each 6 X 18W, 1,080W total |
| Sidewall lights (LED) |
10 sets, each 2 X 18W, 360W total |
| Brightness |
>1,400LUX |
| Filters |
Bag filter, high efficiency ceiling filter, floor filter, exhaust filter |
| Intake/Exhaust unit |
Direct-type turbine fan, 2x11KW, SIEMENS motor |
| Air volume |
35,000m3/h |
| Empty loaded air speed |
0.24m/s |
| Heats |
315kw heat exchanger, RIELLO gas burner RS5D |
| Maximum working temperature |
80ºC |
| Controls |
CE standard control box |
| Inverter |
World famous brand inverter |
| Voltage |
380V, 50Hz, 3ph |
| Rated power |
28KW |
DESIGN
3.DETAILS
AIRFLOW & BOOTH STRUCTURE
Paint spraying and drying booth IT-SUPER-L9 is standard with full downdraft airflow.
The plenum is equipped with diffuser to reduce the high air speed before the air enters the plenum. This helps balance the airflow, and offers consistent airflow to the workspace.
Likewise, the air has to be balanced from the workspace to the exhaust end. The basement is equipped with downdraft balancing vanes, allowing the paint spraying and drying booth to draft evenly across the entire basement. As we know, the machinery is placed on one side of the booth only. When it draws the air, the air speed at different points of the basement is not the same. But with the vanes, the flaps of which can be adjusted to change the airflow speed, which in turn helps achieve even airflow.
OPTION
Different types of basement are available. Please advise your specific request, we will propose the best type of basement design to you then.
- Raised metal basement with external ramp
- Metal basement in the ground
- Pit with full grids
- Pit with two rows of grids
- Raised metal basement with internal fixed ramp
PRODUCT ENTRY DOOR & LIGHTS
- Vehicle entry door: 3400x2700mm
- Inclined ceiling and vertical sidewall lights create shadow-free work environment
OPTION
- Explosion proof lighting fixtures
- Lamps accessible from outside the booth
AIR HANDLING UNIT
- Direct-drive non-spark fan & SIEMENS brand motor
- Circulation damper (for spraying and baking phase), with position confirmation limit switch
- 315KW heat exchanger, RIELLO gas burner RS5D (two stage)
OPTION
- Explosion-proof SIEMENS motor
- Chinese brand motor
- Direct gas fired heating system
- RIELLO diesel burner
- Electric heating
CONTROL
- Basic functions: spraying, heating spraying, flash, baking, cooling
- Safety functions: emergency stop, over-heat alarm, failure alarm, fans interlock with heating system
- Inverter control
UPGRADE
FILTERS
| Item |
Specification |
| Pre-filter |
Bag filter |
| Ceiling filter |
High efficiency F5 grade filter |
| Floor filter |
Fiberglass paint arrestor filter |
| Extract filter |
Activated carbon filter |
FAQ
Q: What code compliance does your paint spraying and drying booth have?
A: CE standard compliance.
Q: How many pieces of IT-SUPER-L9 paint spraying and drying booths can be loaded in the container?
A: For paint spraying and drying booth IT-SUPER-L9, as it comes with raised metal basement with two pneumatic ramps, and two entrance doors, 1 big container can load one piece of this model only.
Q: Can I put the air handling unit at the top of the paint spraying and drying booth?
A: Yes. The air handling unit can be loaded on steel platform at the top of the booth to save workshop space. Please send your workshop layout for us to work out the design for your approval then.
Q: What is the length of the ramp?
A: For the pneumatic mobile ramp, it is 2000mm in length, enough for passing through of all cars.
With the internal pneumatic ramps inside the booth, workshop space can be saved for other purpose. After driving the car to the inside of the booth, the ramps can be lifted by air bags.
Q: I want to add a lift to the paint spraying and drying booth. Is it possible to integrate the design of the lift with your booth?
A: Yes. We did such design for other customers before. You just need to send the product manual of the lift to us, we will take it into consideration when designing the basement of our spray booth.
Q: What is the warranty?
A: 2-year warranty.
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